IoT Platform

HEMS — Heavy Equipment Monitoring System

One monitoring platform for every machine on site. HEMS connects excavators, bulldozers, dump trucks, wheel loaders, cranes, and generators to a single cloud — tracking location, fuel, engine health, vibration, and true operating hours in real time. Predictive-maintenance alerts catch failures before breakdown, and any unit can be immobilised or cut off remotely. One dashboard, your entire fleet.

Domain: IoT Platform
Technology: Fleet Telemetry · GPS & Geofencing · Predictive Maintenance · Remote Cut-off · CAN / J1939 · OTA · Heavy Equipment

The Platform

If it runs on a site, HEMS can watch it. One platform that brings every heavy machine — excavators, dozers, dump trucks, cranes, and generators — onto a single cloud, so you know where each asset is, how hard it is working, and when it is about to fail.

Built for Every Machine

EXCAVATOR

Excavators

Engine load · hydraulic pressure · fuel · swing & track hours

BULLDOZER

Bulldozers

Engine health · blade hours · fuel burn · undercarriage wear

DUMP TRUCK

Dump Trucks

Payload · speed · trip count · fuel · GPS route

WHEEL LOADER

Wheel Loaders

Bucket cycles · engine · fuel · operating hours

MOBILE CRANE

Mobile Cranes

Load moment · boom angle · hydraulics · hours

MOTOR GRADER

Motor Graders

Engine · blade hours · fuel · utilisation

GENSET

Generators

Full electrical metering · energy · power quality · cut-off

COMPACTOR

Compactors

Vibration · pass count · fuel · engine temp

Platform Capabilities

Universal Edge Device

One board adapts to any machine — CAN bus / J1939, analog, and digital inputs read engine ECUs, sensors, and gauges across every brand and model.

Real-Time Telemetry

Engine, hydraulics, electrical, fuel, and load streamed live to the cloud. See what every machine is doing the moment it happens.

GPS Tracking & Geofencing

Live location, movement history, and site boundaries. Get alerts the instant a unit leaves its zone or moves after hours.

Fuel Monitoring & Theft Alert

Tank level, consumption rate, and refuel events — with instant alerts on sudden drops that signal theft or leaks.

Predictive Maintenance

Anomaly detection on vibration, temperature, and operating hours flags failures before they become breakdowns and downtime.

Hour-Meter & Utilisation

True engine hours, idle-vs-work ratio, and utilisation per asset — the data behind rental billing and fleet right-sizing.

Remote Cut-off & Immobiliser

Disable any rented, overdue, or stolen unit over the air. Fail-safe logic keeps paying customers and active jobs running.

Multi-Channel Alerts

Push, WhatsApp, email, and on-screen alerts with configurable thresholds and escalation paths per machine and per team.

Fleet Dashboard & OTA

Your whole fleet on one screen, plus over-the-air firmware updates — roll out new capabilities to every device remotely.

One Dashboard, Every Machine

EXC-12Excavator● RUNNING

📍 Pit North

ENG86°C

HYD241bar

RPM1800

LOAD78%

FUEL64%

4,210 hrs

DT-21Dump Truck● RUNNING

📍 Haul Road B

SPD32km/h

PAYLOAD38t

TRIPS14

ENG79°C

FUEL71%

3,120 hrs

GEN-02Generator · 200 kVA● ALARM

📍 Camp Office

LOAD186kW

VOLT392V

FREQ49.6Hz

PF0.82cos φ

FUEL8%

2,110 hrs

⚠ LOW FUEL 8% · OVERLOAD 93% · UNDER-FREQ 49.6 Hz

DZ-04Bulldozer● IDLE

📍 Stockpile

ENG74°C

RPM820

BLADE5.1khr

IDLE22min

FUEL41%

7,820 hrs

WL-07Wheel Loader · Rental● CUT-OFF

📍 Plant E

⏻

Immobilised — overdue rental

CRN-03Mobile Crane● OFFLINE

📍 Yard

No signal

Devices

In the lineup

HEMS Genset Monitor

The HEMS device for 3-phase gensets (25–200 kVA): full electrical metering, energy accounting, power quality, and fail-safe remote cut-off — built on the ATM90E36A + ESP32-S3 board.

View device →